SANFAN is a full-process yoga mat manufacturer, not a converter or a trader. We run foaming, calendering, lamination and finishing in-house for TPE, natural rubber and PU/rubber mats. This page lists each process, shows footage filmed in our own plants, and explains how to verify it before you order.
New to supplier grading? Our neutral guide How to tell a real yoga mat factory from a converter or trader explains the S / A / B / C tiers and the machines each material needs. This page applies that checklist to SANFAN.
Every process below is done by SANFAN staff on SANFAN equipment. The evidence column links to footage on this page.
| Line and process | In-house | Evidence |
|---|---|---|
| TPE Mixing, extrusion, foaming, calendering, cutting | ✓ Yes | TPE line |
| Natural rubber Internal mixer (Banbury) mixing, open mill | ✓ Yes | Rubber line |
| Natural rubber Calendering, continuous foaming line, vulcanization, cutting | ✓ Yes | Rubber line |
| PU + rubber PU top-layer processing, rubber base processing | ✓ Yes | PU line |
| PU + rubber Hot-press or adhesive lamination, surface treatment | ✓ Yes | PU line |
| All mats Foaming presses, slicing, embossing, sheet stock | ✓ Yes | Foaming & sheets |
| Finishing Laser engraving, screen printing, digital / UV printing | ✓ Yes | Finishing |
| Finishing Automatic cutting, roll packing, OEM packaging | ✓ Yes | Finishing |
Foaming is the capacity-critical step in mat production. SANFAN runs 6 foaming machines across its plants. Sheets are then sliced to thickness, embossed and stocked before finishing.
Two of SANFAN’s three plants are dedicated to TPE yoga mats. The TPE line covers mixing, extrusion, foaming, calendering and cutting in-house.
We have not yet published labelled footage of the TPE extrusion and calendering steps. Ask for a live video walkthrough of the TPE plant and we will show the running line.
The natural rubber line runs internal-mixer (Banbury) mixing, open-mill work, calendering, a continuous foaming line, vulcanization and cutting in-house.
PU/rubber mats combine a PU top layer with a natural rubber base. SANFAN processes both layers and laminates them in-house by hot press or adhesive, followed by surface treatment.
Finishing is done in-house: screen printing, digital/UV printing, suede heat-transfer printing, laser engraving, automatic cutting, roll packing and OEM packaging.
SANFAN’s factory address is No. 8 Haiguang Road, Yuejin Industrial Zone, Xibin Town, Jinjiang, Quanzhou, Fujian, China. The company employs 600+ workers across a 12,000 m² facility.
A longer factory tour video is on our About page. All footage on this page was filmed by our own team; no stock imagery.
Quality control is in-house, with batch traceability. The documents below are listed exactly as issued.
| Document | Covers | Issuer | Date / status |
|---|---|---|---|
| ISO 9001:2015 certificate | Quality management system | Hangzhou Beide Certification | Valid to June 2028 |
| RoHS 2.0 test reports | TPE, PU rubber and suede rubber mats | Third-party labs (TPE report: Qualigistics, Fujian) | August 2025 |
| California Prop 65 test report | Printed PU/rubber mat | BACL | April 2026 |
| amfori BSCI social audit | Factory social compliance | SGS | June 2025; renewal in progress |
| FSC chain-of-custody | Cork (supplier’s certificate, not SANFAN’s) | Cork supplier | Renewal in progress |
Buyer tip: always check that a report’s product, material, model and date match the item you are ordering. A report for one material does not cover another. SANFAN shares the full report for each material on request. REACH / SVHC testing can be arranged on request for your order at a third-party lab.
Report images with numbers masked are on our certificates section. For how to read these reports, see how to check a REACH or RoHS report matches your mat.
| Product | Minimum order |
|---|---|
| TPE yoga mats | 100 pcs per design per colour |
| PU/rubber yoga mats (bulk) | 300 pcs |
| Printed PU yoga mats | From 1 pc |
| Foam rollers | 500 pcs |
| Resistance bands | 1,000 pcs |
Prices and lead times: confirmed at quote.
SANFAN produces about 1,000,000 yoga mats a year and 100,000 yoga blocks a month. The process runs foaming → cutting → molding → QC → packing. Export documentation and reports are shared during supplier qualification, on request.
Mat raw materials are bought as resin and rubber and processed into foam and sheets in our own plants. Each batch is traceable through in-house QC.
SANFAN also supplies accessories and Pilates apparatus. Ask us which items are made in-house and which are made by audited partners; we will tell you per item before you order.
Email sales@fjsanfan.com. We reply within 2 hours on working days (Mon–Sat, 09:00–22:00 China time).
SANFAN is a manufacturer. FUJIAN SANFAN was founded in 2013 in Jinjiang, Fujian, operates three owned plants (two TPE, one PU/rubber) and runs foaming, calendering, lamination, printing, cutting and packing in-house.
TPE mixing, extrusion, foaming, calendering and cutting; natural rubber mixing (internal mixer and open mill), calendering, continuous foaming, vulcanization and cutting; PU top-layer processing, rubber base processing and hot-press or adhesive lamination; plus screen printing, digital/UV printing, laser engraving, automatic cutting, roll packing and OEM packaging.
ISO 9001:2015 (Hangzhou Beide, valid to June 2028); RoHS 2.0 test reports for TPE, PU rubber and suede rubber mats (August 2025); a California Prop 65 test report for a printed PU/rubber mat (BACL, April 2026); an amfori BSCI audit by SGS (June 2025, renewal in progress). Full reports are shared per material on request.
REACH/SVHC testing can be arranged on request for a specific order at a third-party lab. SANFAN does not claim an existing REACH report on this page.
Yes. You can request a live video-call walkthrough of the lines, a pre-production sample (about 7 days), the full test reports for your material, or an on-site visit to the Jinjiang factory. Write to sales@fjsanfan.com.
TPE mats from 100 pcs per design per colour; PU/rubber bulk from 300 pcs; printed PU from 1 pc; foam rollers 500 pcs; resistance bands 1,000 pcs. Prices and lead times are confirmed at quote.
